Solutions

Select by process duty and failure mode.

An industry name is only context. A useful recommendation connects the process system and application point to the medium, pressure, temperature, solids and the way the current valve fails.

Request an application review Review industries

Chemical processing plant with severe-service valve duties — Process context first; operating data before product selection.

Selection route

IndustryEstablish the process context
Process systemLocate the operating unit
Application pointIdentify the valve duty
Operating dataDefine medium, pressure and temperature
Failure modeExplain what must improve

Chemical processing

Corrosive media, crystallization and pressure reduction

Coal conversion, fine chemicals, soda ash, phosphorus chemicals, PTA and resin processes can combine corrosion with particles, flashing, scaling and high differential pressure.

Review: Composition, concentration, solids, temperature, inlet and outlet pressure, control range
Typical failures: Erosion, corrosion, seizure, crystallization, leakage and short trim life
Relevant families: FCCV ball valves, FCRV rotary valves, FCAV angle valves and ceramic-lined flow paths

See chemical-process cases

Power and environmental

Ash, desulfurization slurry and waste-treatment duties

Power and environmental systems often expose valves to abrasive particles, slurry, corrosive chemistry, deposits and repeated cycling across variable loads.

Review: Particle size and content, slurry density, chemistry, cycle frequency, shutoff requirement
Typical failures: Seat erosion, stem wear, leakage, deposits, blockage and frequent maintenance
Relevant families: FCCV, FCSV, FIBV, feed and discharge valves, ceramic-lined piping

Read the desulfurization case

Mining and minerals

Abrasive slurry, hard particles and long conveying lines

Ore processing, hydrometallurgy and slurry transport can combine high solids content, large or hard particles, corrosive chemistry, scaling and unstable flow.

Review: Mineralogy, particle distribution, solids content, velocity, settling, line pressure
Typical failures: Body washout, trim erosion, plugging, scaling and loss of shutoff
Relevant families: FCCV6, FCRV, FCSV, FERV and ceramic-lined piping

Read the laterite-nickel case

Steel and advanced materials

Powder injection, residue recovery and material-sensitive processes

Steelmaking, lithium salts and advanced-material processes may require powder handling, erosion resistance, clean flow paths, low-flow control or material-specific construction.

Review: Powder properties, gas-solid ratio, control range, contamination limits, temperature
Typical failures: Disc and seat erosion, powder ingress, unstable feeding, contamination and leakage
Relevant families: ESFV, FRFV, FIBV, FCCV7 and application-specific ceramic valves

Read the lithium-material application note

Connect the failure to the review data.

This matrix is a conversation starter. Final material, geometry and actuation still depend on the complete operating conditions.

Failure mode	Review data	Relevant product families
Erosion and washout	Particle size, hardness, solids content, velocity and flow direction	FCCV, FCRV, FCSV and ceramic-lined piping
Corrosion	Media composition, concentration, temperature and contamination limits	FCCV3, FCCV8 and ceramic-lined flow paths
Scaling or crystallization	Solubility, temperature cycling, dead zones, cleaning and operating frequency	FCCV6, FCRV, FAAV and FCWV
High differential pressure	Inlet and outlet pressure, flashing, cavitation, temperature and control range	FCCV4, FCCV5, FCAV and FCGV
Powder feeding or gas backflow	Bulk density, particle size, feed rate, pressure direction and sealing requirement	ESFV, FRFV and FIBV

Send the operating window and the previous valve's failure record.

Photos, a data sheet, media analysis and acceptance criteria make the review more useful.

Request an application review