FCCV5 High Temperature & High Pressure Ceramic Ball Valve
Design and construction
Extra-large ceramic ball provides double the strength of conventional designs, enhancing reliability under high stress.
Scraper-type valve seat with broad sealing surface ensures consistent, long-lasting tightness even with abrasive slurries.
Hard-sealing surfaces omit graphite and PTFE for high-temperature, corrosive media.
Dovetail groove housing seal with wide spiral wound gasket achieves zero leakage even under pipeline stress or cyclic thermal shock.
“Live load” packing system maintains constant sealing pressure, automatically compensating for wear and extending packing life.
Applications
Technical data
| Item | Y-ZrO Y-TZP | Mg-ZrO₂ M-PSZ | 90 Al₂O₃ | 95 Al₂O₃ | 99 Al₂O₃ | Si₃N₄ | SiC | Common ceramics | Carbide alloy | 45# Steel |
|
Density g/cm³ |
6.0~6.05 | 5.72~5.74 | 3.45~3.55 | 3.6~3.75 | 3.9~3.95 | 3.2~3.33 | 3.15~3.25 | 3.0~3.5 | 14~18 | 7.8 |
|
Hardness HRA/C |
87 | 85 | 90 | 90 | 92 | 92 | 94 | 50~60 | 70 | 36 |
|
Flexural Strength MPa |
1150 | 900 | 350 | 370 | 450 | 1200 | 470 | 20~50 | 2000 | 804 |
|
Fracture Toughness (KIC) MPa√m |
10~12 | 13~15 | 3.4 | 3.6 | 4.5 | 7 | 4 | -- | 20 | 101 |
|
Compressive Strength MPa |
2000 | 1800 | 1700 | 2000 | 2200 | 2800 | -- | -- | 4000 | 2000 |
|
Thermal Shock Resistance °C |
87 | 110 | -- | -- | 50 | 200 | 75 | -- | 500 | 500 |
|
Thermal Expansion Coefficient ×10⁻⁶/°C |
9.6 | 10 | 7.6 | 7.8 | 8.3 | 3.4 | 4 | -- | 7 | 12 |
|
Modulus of Elasticity GPa |
200 | 200 | 310 | 330 | 350 | 300 | 400 | -- | 600 | -- |
|
Crushing Load KN (Φ6mm) |
15 | 10 | 3.5 | 3.6 | 4 | 18 | 3.5 | -- | -- | -- |
|
Using Temperature °C |
<160 | <1000 | <1200 | <1250 | <1500 | <1500 | <1500 | -- | -- | <560 |
|
Water Absorption |
0 | 0 | 0.02% | 0.01% | 0.00% | 0 | 0.50% | 5~10% | -- | -- |
|
Corrosion Prevention |
Good | Good | Good | Good | Good | Good | Good | Flooey | Good | Flooey |
| Media | Temperature | ZrO₂ | 99.9% Al₂O₃ | SiC | Si₃N₄ | Graphite | PTFE | Fluororubber | SS304 | SS316 | HC |
| 20% HCL | 60°C | A | A | A | B | A | A | A | C | C | B |
| 20% HCL | 95°C | A | A | A | C | A | A | A | -- | -- | C |
| 90% H₂SO₄ | 60°C | A | A | A | A | A | A | A | C | C | B |
| 90% H₂SO₄ | 95°C | A | A | A | B | A | A | A | C | C | C |
| 60% H₃PO₄ | 60°C | A | A | A | C | A | A | A | C | C | A |
| 60% H₃PO₄ | 95°C | A | A | A | C | A | A | A | C | C | A |
| 10% HF | 60°C | C | B | A | A | A | A | A | C | C | B |
| 46% HF | 95°C | C | C | A | C | A | A | A | -- | -- | C |
| 60% HNO₃ | 60°C | A | A | A | C | B | A | A | A | A | C |
| 60% HNO₃ | 95°C | A | B | A | C | B | A | A | B | B | C |
| 30% NaOH | 60°C | A | B | A | B | A | A | A | A | A | A |
| 30% NaOH | 95°C | B | B | A | C | A | A | A | A | B | A |
| Core Specifications | O-type ball core | V60° ball core | V45° ball core | V30° ball core |
| DN15 | 10 | 7 | 4 | 3 |
| DN20 | 18.2 | 12 | 8 | 5 |
| DN25 | 29 | 18 | 12 | 8 |
| DN32 | 47 | 30 | 20 | 13 |
| DN40 | 73 | 46 | 31 | 21 |
| DN50 | 114 | 72 | 48 | 32 |
| DN65 | 181 | 115 | 76 | 51 |
| DN80 | 292 | 185 | 123 | 82 |
| DN100 | 456 | 289 | 192 | 128 |
| DN125 | 712 | 452 | 300 | 201 |
| DN150 | 1025 | 650 | 432 | 289 |
| DN200 | 1822 | 1156 | 769 | 514 |
Applications
Polysilicon Industry: Silicon powder venting.
Coal Chemical Industry: Coal powder pressure relief valves and regulating valves; slag lock hopper pressure relief and punch valves; quench water flow regulation; high differential pressure black ash water flow control.
Textile Machinery: Jacketed solution valves.
Request an application review
Send the medium, temperature, pressure, nominal size, solids, actuation and current failure mode. The engineering team will review the duty before recommending a valve.