FCCV6 Single Seat Ceramic Ball Valve

The FCCV6 single-seat ceramic ball valve is designed for high-viscosity, crystallizing, scaling and abrasive slurries. Its no-dead-space flow path is intended to limit material accumulation in mining, hydrometallurgy, slag-slurry control and flue-gas-desulfurization duties.

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Design and construction

No-cavity design limits clogging, buildup and scaling in the flow path.

Fixed ball design delivers lower operating torque and stable control, even with dense slurries.

Shutoff class is listed as ANSI Class VI in the delivered product data.

Scraper-type valve seat cleans the sealing surfaces automatically during every operation, preventing crystallization and scaling.

Blowout-proof stem design enhances operational safety in critical environments.

Automatic packing compensation structure maintains sealing force over time, extending service life.

The single-seat design is used for isolation and regulation of slurry, gas-solid and gas-solid-liquid service, including viscous, crystallizing, scaling and mineral slurries.

Technical data

Nominal diameter		Exterior Size				GB PN10 Flange Dia.						HG PN10 Flange Dia.						Weight (Kg)
Inch	mm	dn	L	W	H	D1	D2	D3	N-M	T	f	D1	D2	D3	N-M	T	f
1/2"	15	15	108	166	94	45	65	95	4-M12	14	2	45	65	95	4-M12	14	2	4.5
3/4"	20	15	117	166	94	58	75	105	4-M12	16	2	58	75	105	4-M12	16	2	6
1"	25	20	127	166	97	68	85	115	4-M12	16	2	68	85	115	4-M12	16	2	7
1 1/4"	32	25	140	166	104	78	100	140	4-M16	16	2	78	100	140	4-M16	16	2	15
1 1/2"	40	32	165	237	125	88	110	150	4-M16	16	3	88	110	150	4-M16	16	3	23
2"	50	40	178	237	134	102	125	165	4-M16	18	3	102	125	165	4-M16	18	3	32
2 1/2"	65	50	190	237	145	122	145	185	8-M16	19	3	122	145	185	8-M16	19	3	39
3"	80	65	203	270	169	138	160	200	8-M16	21	3	138	160	200	8-M16	21	3	45
4"	100	80	229		191	158	180	220	8-M16	22.3	3	158	180	220	8-M16	22.3	3	59
5"	125	100	254		407	188	210	250	8-M16	23	3	188	210	250	8-M16	23	3	69.5
6"	150	100	267		407	212	240	285	8-M20	26	3	212	240	285	8-M20	26	3	90
8"	200	150	419 292		520 248	268	295	340 360	8-φ22 8-M20	22 33	2 3	268 262	295 290	340 360	8-φ22 8-M20	22 33	2 3	200
10"	250	200	457		580	320	350	395	12-M20	24	2	320	350	395	12-M20	24	2	290

Item	Y-ZrO Y-TZP	Mg-ZrO₂ M-PSZ	90 Al₂O₃	95 Al₂O₃	99 Al₂O₃	Si₃N₄	SiC	Common ceramics	Carbide alloy	45# Steel
Density g/cm³	6.0~6.05	5.72~5.74	3.45~3.55	3.6~3.75	3.9~3.95	3.2~3.33	3.15~3.25	3.0~3.5	14~18	7.8
Hardness HRA/C	87	85	90	90	92	92	94	50~60	70	36
Flexural Strength MPa	1150	900	350	370	450	1200	470	20~50	2000	804
Fracture Toughness (KIC) MPa√m	10~12	13~15	3.4	3.6	4.5	7	4	--	20	101
Compressive Strength MPa	2000	1800	1700	2000	2200	2800	--	--	4000	2000
Thermal Shock Resistance °C	87	110	--	--	50	200	75	--	500	500
Thermal Expansion Coefficient ×10⁻⁶/°C	9.6	10	7.6	7.8	8.3	3.4	4	--	7	12
Modulus of Elasticity GPa	200	200	310	330	350	300	400	--	600	--
Crushing Load KN (Φ6mm)	15	10	3.5	3.6	4	18	3.5	--	--	--
Using Temperature °C	<160	<1000	<1200	<1250	<1500	<1500	<1500	--	--	<560
Water Absorption	0	0	0.02%	0.01%	0.00%	0	0.50%	5~10%	--	--
Corrosion Prevention	Good	Good	Good	Good	Good	Good	Good	Flooey	Good	Flooey

*Data sources: test results or issued original documents.

ANTI-CORROSIVE PERFORMANCE REFERENCE TABLE

Media	Temperature	ZrO₂	99.9% Al₂O₃	SiC	Si₃N₄	Graphite	PTFE	Fluororubber	SS304	SS316	HC
20% HCL	60°C	A	A	A	B	A	A	A	C	C	B
20% HCL	95°C	A	A	A	C	A	A	A	--	--	C
90% H₂SO₄	60°C	A	A	A	A	A	A	A	C	C	B
90% H₂SO₄	95°C	A	A	A	B	A	A	A	C	C	C
60% H₃PO₄	60°C	A	A	A	C	A	A	A	C	C	A
60% H₃PO₄	95°C	A	A	A	C	A	A	A	C	C	A
10% HF	60°C	C	B	A	A	A	A	A	C	C	B
46% HF	95°C	C	C	A	C	A	A	A	--	--	C
60% HNO₃	60°C	A	A	A	C	B	A	A	A	A	C
60% HNO₃	95°C	A	B	A	C	B	A	A	B	B	C
30% NaOH	60°C	A	B	A	B	A	A	A	A	A	A
30% NaOH	95°C	B	B	A	C	A	A	A	A	B	A

A ≤ 0.1mmg/cm²/day: Can be ignored or has no corrosion, recommended for use.

B = 0.1~0.3mmg/cm²/day: Slight or very minor corrosion, use with caution.

C ≥ 0.3mmg/cm²/day: Significant corrosion, not recommended for use.

-- : Intense corrosion, to the extent that measurement is not possible.

Flow Characteristic Sheet of Ceramic Ball Valve

Core Specifications	O-type ball core	V60° ball core	V45° ball core	V30° ball core
DN15	10	7	4	3
DN20	18.2	12	8	5
DN25	29	18	12	8
DN32	47	30	20	13
DN40	73	46	31	21
DN50	114	72	48	32
DN65	181	115	76	51
DN80	292	185	123	82
DN100	456	289	192	128
DN125	712	452	300	201
DN150	1025	650	432	289
DN200	1822	1156	769	514

Applications

Titanium Dioxide (TiO₂) Industry

Acidic slurries in the sulfate process for TiO₂ production.

TiCl₄ slurry and sludge in the chloride process.

Chlorine with biochemical substances and TiO₂ powder.

Salt Chemical Industry

Salt sludge, caustic mud, carbide residue slurry, waste sludge, sand-removed ammonia wastewater.

Petrochemical Industry

Molecular sieve lines in catalyst production units.

Fluidized catalytic cracking units (Al₂O₃ powders).

Mining & Mineral Processing

Transport and blending of copper concentrates; safety valves for copper transport bins.

Dye Manufacturing

TiO₂-containing solutions at specific concentrations, sulfuric acid solutions, and diluted acid solutions.

Other Application Fields

Mining & Mineral Processing: Abrasive ore slurries, concentrate slurries, and tailings.

Hydrometallurgy: Handling of acid and alkaline slurries, leaching solutions.

Environmental Protection: Flue gas desulfurization (FGD) systems, gypsum slurry.

Steelmaking & Smelting: Slag slurry adjustment and regulation of high-wear media.

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Send the medium, temperature, pressure, nominal size, solids, actuation and current failure mode. The engineering team will review the duty before recommending a valve.