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Severe-service ceramic valves · Engineering and manufacturing in Yantai

KOWOV
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FCCV1 Standard Ceramic Ball Valve

The FCCV1 standard ceramic ball valve is intended for on-off and regulating service in corrosive media containing solid abrasives. The delivered product data lists service below 180 °C and 5.0 MPa.

Size range
DN15–250 (½″–10″)
Sealing class
≥ Class IV
    Review this application

    Product overview

    • test mas (6)
    • The FCCV1 standard ceramic ball valve is designed for corrosive, abrasive and scaling service. Valve-stem options listed in the delivered product data include 316/316L stainless steel, HC alloy, Monel alloy and structural ceramics, selected to match the operating medium.
      The FCCV1 uses a symmetrical body for bidirectional sealing. A broad scraper-type seat clears particles from the sealing path, and the ceramic ball and seat are ground as a pair. The packing box uses a live-load arrangement to maintain packing force as wear occurs. The ceramic flange surface separates the metal flange from the process medium.

    Industries and applications

    • Power Plants

      Applications: desulfurization units, fly ash handling, lime slurry, gypsum slurry, filtrate processing.

      Typical Media: limestone slurry, calcium hydroxide slurry, gypsum slurry, chloride-rich liquids, dust.

      Waste Incineration & Waste-to-Energy Plants

      Applications: desulfurization, lime slurry circulation, HCl absorption towers.

      Typical Media: HCl scrubbing solutions, lime milk solution (regular pH, for desulfurization).

      Steel Plants

      Applications: pulverized coal injection, lock hopper safety valves, hot metal desulfurization, slag handling.

      Typical Media: coal powder, additives for electric arc furnaces (e.g., carbon powder), desulfurization with CaC, SiO₂, MgO₂, and slag formed from quartz sand.

      Pulp & Paper Mills

      Applications: slurry control, filler dosing, bleaching, alkali handling.

      Typical Media: lime milk slurry, kaolin, talc, quartz, CaCO₃, MgO, pulp with wood chip residues, bleaching agents, NaOH.

      Chemical Industry

      Applications: chemical desulfurization, sulfur recovery, polymer and slurry processing, corrosive fluid handling.

      Typical Media: acids, low-pH media containing solids, metal slurries, polymers, TiO₂ slurry, TiCl₄, FeCl₂, and other corrosive mixtures.

      Pneumatic Conveying Systems

      Applications: powder transport in various industries.

      Typical Media: sand, lime, glass, cement, ores, gypsum, powders.

      Fertilizer Production

      Applications: slurry and chemical handling in fertilizer processes.

      Typical Media: ammonium nitrate, phosphoric acid, phosphates.

      For this configuration, the delivered application data lists operating temperatures up to 180 °C and pressure differentials up to 2.0 MPa. Final selection depends on the medium, solids, temperature, pressure and actuation duty.
    • test mas (1)

    Technical data

    Nominal diameter Exterior Size GB PN10 Flange Dia. HG PN10 Flange Dia. Weight (Kg)
    Inch mm dn L W H D1 D2 D3 N-M T f D1 D2 D3 N-M T f
    1/2" 15 15 108 166 94 45 65 95 4-M12 14 2 45 65 95 4-M12 14 2 4.5
    3/4" 20 15 117 166 94 58 75 105 4-M12 16 2 58 75 105 4-M12 16 2 6
    1" 25 20 127 166 97 68 85 115 4-M12 16 2 68 85 115 4-M12 16 2 7
    1 1/4" 32 25 140 166 104 78 100 140 4-M16 16 2 78 100 140 4-M16 16 2 15
    1 1/2" 40 32 165 237 125 88 110 150 4-M16 16 3 88 110 150 4-M16 16 3 23
    2" 50 40 178 237 134 102 125 165 4-M16 18 3 102 125 165 4-M16 18 3 32
    2 1/2" 65 50 190 237 145 122 145 185 8-M16 19 3 122 145 185 8-M16 19 3 39
    3" 80 65 203 270 169 138 160 200 8-M16 21 3 138 160 200 8-M16 21 3 45
    4" 100 80 229 191 158 180 220 8-M16 22.3 3 158 180 220 8-M16 22.3 3 59
    5" 125 100 254 407 188 210 250 8-M16 23 3 188 210 250 8-M16 23 3 69.5
    6" 150 100 267 407 212 240 285 8-M20 26 3 212 240 285 8-M20 26 3 90
    8" 200 150 419 292 520 248 268 295 340 360 8-φ22 8-M20 22 33 2 3 268 262 295 290 340 360 8-φ22 8-M20 22 33 2 3 200
    10" 250 200 457 580 320 350 395 12-M20 24 2 320 350 395 12-M20 24 2 290
    Item Y-ZrO Y-TZP Mg-ZrO₂ M-PSZ 90 Al₂O₃ 95 Al₂O₃ 99 Al₂O₃ Si₃N₄ SiC Common ceramics Carbide alloy 45# Steel

    Density g/cm³

    		 6.0~6.05 5.72~5.74 3.45~3.55 3.6~3.75 3.9~3.95 3.2~3.33 3.15~3.25 3.0~3.5 14~18 7.8

    Hardness HRA/C

    		 87 85 90 90 92 92 94 50~60 70 36

    Flexural Strength MPa

    		 1150 900 350 370 450 1200 470 20~50 2000 804

    Fracture Toughness (KIC) MPa√m

    		 10~12 13~15 3.4 3.6 4.5 7 4 -- 20 101

    Compressive Strength MPa

    		 2000 1800 1700 2000 2200 2800 -- -- 4000 2000

    Thermal Shock Resistance °C

    		 87 110 -- -- 50 200 75 -- 500 500

    Thermal Expansion Coefficient ×10⁻⁶/°C

    		 9.6 10 7.6 7.8 8.3 3.4 4 -- 7 12

    Modulus of Elasticity GPa

    		 200 200 310 330 350 300 400 -- 600 --

    Crushing Load KN (Φ6mm)

    		 15 10 3.5 3.6 4 18 3.5 -- -- --

    Using Temperature °C

    		 <160 <1000 <1200 <1250 <1500 <1500 <1500 -- -- <560

    Water Absorption

    		 0 0 0.02% 0.01% 0.00% 0 0.50% 5~10% -- --

    Corrosion Prevention

    		 Good Good Good Good Good Good Good Flooey Good Flooey
    *Data sources: test results or issued original documents.
    product-description1
    ANTI-CORROSIVE PERFORMANCE REFERENCE TABLE
    Media Temperature ZrO₂ 99.9% Al₂O₃ SiC Si₃N₄ Graphite PTFE Fluororubber SS304 SS316 HC
    20% HCL 60°C A A A B A A A C C B
    20% HCL 95°C A A A C A A A -- -- C
    90% H₂SO₄ 60°C A A A A A A A C C B
    90% H₂SO₄ 95°C A A A B A A A C C C
    60% H₃PO₄ 60°C A A A C A A A C C A
    60% H₃PO₄ 95°C A A A C A A A C C A
    10% HF 60°C C B A A A A A C C B
    46% HF 95°C C C A C A A A -- -- C
    60% HNO₃ 60°C A A A C B A A A A C
    60% HNO₃ 95°C A B A C B A A B B C
    30% NaOH 60°C A B A B A A A A A A
    30% NaOH 95°C B B A C A A A A B A
    A ≤ 0.1mmg/cm²/day: Can be ignored or has no corrosion, recommended for use.
    B = 0.1~0.3mmg/cm²/day: Slight or very minor corrosion, use with caution.
    C ≥ 0.3mmg/cm²/day: Significant corrosion, not recommended for use.
    -- : Intense corrosion, to the extent that measurement is not possible.

    Flow Characteristic Sheet of Ceramic Ball Valve
    Core Specifications O-type ball core V60° ball core V45° ball core V30° ball core
    DN15 10 7 4 3
    DN20 18.2 12 8 5
    DN25 29 18 12 8
    DN32 47 30 20 13
    DN40 73 46 31 21
    DN50 114 72 48 32
    DN65 181 115 76 51
    DN80 292 185 123 82
    DN100 456 289 192 128
    DN125 712 452 300 201
    DN150 1025 650 432 289
    DN200 1822 1156 769 514

    Design and construction

    • test mas (2)
    • Broad sealing surface with scraper-type valve seat for reliability and long life.

      Matched and ground ball and seat surfaces ensure sealing.

      Packing box with "live load" for constant load under wear, prolonging packing life.

      Symmetrical valve design for bidirectional sealing, doubling service life.

      Large ceramic flange surface protects metal flange from erosion and corrosion.

    Request an application review

    Send the medium, temperature, pressure, nominal size, solids, actuation and current failure mode. The engineering team will review the duty before recommending a valve.